Web based Gage Management Software for Calibration and MSA
We deliver and implement web based software for APQP, SPC, FMEA, Gage management and more — helping manufacturing teams improve quality, meet audit demands and reduce costs. Proven for 40+ years, live within days.
ISO 27001
Certified
SOC2
Certified
Trusted by
Industry leaders
Substantial Cost Reduction
Achieved on average per client
Days
From demo to live
Why Gage management matters
Quality issues cost time and money. When analyzing data it is often assumed the measurement result is correct. With calibration and MSA you make sure the measurement variation is acceptable and you can rely on the results found. It is a mandatory step in any continuous improvement program.
Direct impact on product quality
Measurement variation corrupts SPC data. It is essential measurement variation is minimized to avoid lengthy root cause analysis into the wrong cause of variation
Strong cost reduction
Loss of gages is costing a medium sized manufacturing plant 50K to 150K. Proper tracking of gages saves a huge amount of money
Audit-ready always
Calibration and MSA is always reviewed during an audit and with an integrated database system you have all information directly at hand in the right format.
Bring control to your gage management, and confidence to your process
Maintain a centralized database of all measuring instruments used across your organization.
Track their equipment identification, location and ownership as well asthe Study intervals, Service History and MSA and Calibration Studies.
Manage both internal and external calibrations with full traceability. Capabilities include: scheduling with automatic reminders, measurement and master uncertainty, upload of external calibration certificates, calibration work instructions, documentation of results.
Evaluate the reliability of measurement systems using industry-standard MSA methods. Supported studies include: Bias studies, Linearity studies, Type 1, 2 and 3 MSA studies, Type 2 Average & Range and ANOVA and Attribute Agreement Analysis (Cohen’s Kappa).
Advanced statistical tools allow deeper insight into measurement performance. Examples include: Performance Curves, Range Charts, Scatter Plots, Error Charts and X-Y Plots.
Standardized method across Multiple Sites
Good Return On Investment
Typically, the ROI is less than 3 months. But in case of incorrect measurements impact can be far bigger.
Standard system and report across sites
Multiple locations can share the gage management system thus having a standardized way of working across the company.
Why it matters:
Reduced IT cost
Datalyzer Gage Management is web based so no local installations are needed anywhere in your company. No folders with certificates, no MSA spreadsheets, minimum IT support. Everything directly available everywhere.
Calibration scheduling
Automatically schedule calibration activities based on defined intervals.
The system tracks calibration history and alerts users when instruments are due for recalibration, helping prevent overdue equipment and audit issues.
“Datalyzer is a key partner for Philips Healthcare. Datalyzer has implemented an SPC solution which is used to monitor the complete plant. The SPC solution collect data automatically from machines which saves a huge amount of time to monitor the plant within Manufacturing and analyze the data for Product and Process Development and to comply to FDA regulations.“
“We use DataLyzer Qualis to maintain a growing number of SPC charts for our semiconductor wafer fab. Some charts are monitored daily, some are used only for troubleshooting; whilst others exist more-or-less to “see if we can find anything”. Recently, we added the FMEA module. I’d say that Datalyzer is helping us most by providing a glimpse into how our troubleshooting and product/process development might eventually work.“
“Using Datalyzer SPC makes it easy for the manufacturing side to control their processes and to review Cpk data. We release our processes to the next process by reviewing the Cpk. Additionally, we use the historical data for certain analytical engineering studies for continuous improvement. We know that we are not fully utilizing this software, but what we use is really helpful.“
“Neways Electronics is investing heavily in continuous improvement of their processes. Part of the continuous improvement process is the development of an efficient data architecture where data will be collected automatically from all production processes and testers. Datalyzer is supporting this process with training, consultancy and software components.“
“Callaway Golf closely monitors continuous improvement in all processes in our own plants as well as with suppliers. Callaway Golf works with Datalyzer to implement SPC worldwide where we have the option to follow all processes real time in every location world wide.“
“TF-AMD has worked closely with Datalyzer over the past years to continuously improve our process control solutions in our global operations. Datalyzer is now completely integrated in our manufacturing environment. Over the years Datalyzer has proven to be a very trustworthy partner.“
“We are using Datalyzer SPC to control and monitor all input of all daily production quality data into all satellites workstations by shop floor users. It provides us the required charts and reports for trouble shooting and process improvement to ensure that we have efficient quality control to our product. We have received dedicated support from the Datalyzer team before, during and after completion of the implementation project”
“Heineken Nederland uses Datalyzer solutions to import the quality data of European suppliers into the central SPC database in our head office which offers the opportunity to link external quality to internal quality and productivity.“
“We use Datalyzer FMEA to control our PFMEAs for all products. The support of the AIAG/VDA FMEA format is an excellent feature. The Open Actions Report is extremely useful as we can easily see all the open actions across all FMEAs in just a couple of clicks. A wise investment for any organization aiming to better the way they manage their FMEAs vs Excel and to support industry accreditations!“
Up to 30%
Cost Reduction Achieved by customers
What customers say
“Datalyzer helped us cut audit prep time and gave us full traceability”
Dave Beeren
Yield Engineer, Philips
Industries we serve
ISO Certified
ISO 27001 & SOC2
Gage management software that improves the measurement process
Datalyzer makes Gage management practical and scalable across production sites. Reduce gage losses, reduce measurement variation, reduce production time lost searching for gages, ensure compliance and make smarter decisions with real-time insights — all from one integrated platform that grows with your business.
Start small, grow easily
Datalyzer Gage management can run on premise, in a private cloud or as a SaaS solution. Data can be easily imported from existing systems and multiple locations can share a database where every location has its own configuration. Authorization guarantees user can only access data of their own location. We can get you up and running with a demo within hours. DataLyzer can assist with implementation with for example MSA training. For the gage management software we can provide training but all functionality is also available in a free training page. Datalyzer Gage management seamlessly integrates with Datalyzer Qualis SPC so studies are based on real process data and with measurements in SPC the gage and status of the gage can be recorded or even blocked if status is not acceptable
Datalyzer Gage management complies with all industry standards like IATF16949, RM13003 and ISO17025.
The outcome
Your quality team can now benchmark performance, drive improvements faster, and scale best practices from one site to another.
Read the brochure for more information.
What is measurement systems analysis (MSA)?
MSA is a structured approach to minimize the variation caused by the measurement method. It is required in many industries. For a more extensive explanation see What is MSA?
What MSA studies does Datalyzer Gage Management support?
GR&R Type 1, 2 and 3, bias, linearity, attribute MSA — in line with IATF 16949 and RM13003.
Can Datalyzer manage calibration schedules and send reminders?
Yes — calibration due dates, automatic reminders via the Notification Service, and full calibration history per gage.
Can we upload external calibration certificates?
Yes external calibrations in PDF format can be uploaded and linked to an external calibration. This way you have the certificate instantly available during an audit. Multipel certificates can be uploaded in bulk when multiple gages are returned from a certifying agency.
Does Datalyzer support calibration label / certificate printing?
Yes. Calibration labels and certificates can be printed directly from the gage management module.
