Much faster audits
automated traceability
2,000+ Manufacturers
Using DataLyzer globally
Substantial Cost Reduction
Achieved on average
Weeks
From demo to live
First Pass Yield and Process Capability
The Semiconductor & Electronics Industries operates at the forefront of innovation, where precision, yield optimization, and process capability are critical to success. In environments with extremely low defects, critical tolerances, advanced Statistical Process Control and deep process insight are essential.
Datalyzer SPC has a long-standing track record within the High-Tech and Electronics sector. Our solutions have evolved in close collaboration with leading manufacturers such as Plexus, Microchip, ST Microelectronics, and TF-AMD, helping to address the unique challenges of semiconductor fabrication and electronics production. We provide specialized capabilities designed for this industry, including:
Beyond the software itself, our experienced solution engineers bring deep domain expertise in implementing SPC within semiconductor and high-tech manufacturing environments. This ensures not only a smooth deployment, but also measurable improvements in process control, yield, and product quality.
From Design to Production – Fully Connected
Our integrated APQP approach streamlines the traditionally complex and time-consuming process of managing product characteristics across systems.
Integrated APQP Workflow
From Design to Production – Fully Connected. Some key capabilities include
- Full functional FMEA solution for DFMEA, Proces Flow, PFMEA, Control Plan and link to our SPC module.
- Feedback possibilities from production to FMEA team.
- Advanced out of control action plan with approval loops
- Enrichment of data with additional parameters (Package, Device, Ordernumber etc)
End-to-End Digital Quality Integration
Datalyzer enables seamless data flow across the entire production and quality process.
- High-tech requires extraction of data from devices. For example AOI, SPI, Functional testing, electrical testing etc
- Datalyzer offers extreme flexibility reading data from any source. Datalyzer offers a full functional Python environment offering maximum flexibility.
- Data can be seamlessly integrated with MES or ERP systems using import and export through RestAPI or DLL
- All SPC rules can be setup per chart, managing thousands of charts and OCAPs is standard functionality for us.
Advanced analytics and workflow
Datalyzer offers advanced analytics and machine learning both real time and off-line. This way all tools are available in one integrated solution.
Root cause analysis often requires a workflow with approval procedures. The Datalyzer workflow module can be used for APQP management as well as for management of improvement workflows like 8D, audits, FMEA improvement projects etc. The flexible workflow system makes is suitable to setup specific flows for every improvement process.
Managing SPC in high-tech is requiring engineering capacity. Datalyzer offers efficient tools for managing high volumes of charts like automatic validation of control limits and recommendatiosn for improvement, dashboards and KPI reports. etc etc
“Datalyzer is a key partner for Philips Healthcare. Datalyzer has implemented an SPC solution which is used to monitor the complete plant. The SPC solution collect data automatically from machines which saves a huge amount of time to monitor the plant within Manufacturing and analyze the data for Product and Process Development and to comply to FDA regulations.“
“We use DataLyzer Qualis to maintain a growing number of SPC charts for our semiconductor wafer fab. Some charts are monitored daily, some are used only for troubleshooting; whilst others exist more-or-less to “see if we can find anything”. Recently, we added the FMEA module. I’d say that Datalyzer is helping us most by providing a glimpse into how our troubleshooting and product/process development might eventually work.“
“Using Datalyzer SPC makes it easy for the manufacturing side to control their processes and to review Cpk data. We release our processes to the next process by reviewing the Cpk. Additionally, we use the historical data for certain analytical engineering studies for continuous improvement. We know that we are not fully utilizing this software, but what we use is really helpful.“
“Neways Electronics is investing heavily in continuous improvement of their processes. Part of the continuous improvement process is the development of an efficient data architecture where data will be collected automatically from all production processes and testers. Datalyzer is supporting this process with training, consultancy and software components.“
“Callaway Golf closely monitors continuous improvement in all processes in our own plants as well as with suppliers. Callaway Golf works with Datalyzer to implement SPC worldwide where we have the option to follow all processes real time in every location world wide.“
“TF-AMD has worked closely with Datalyzer over the past years to continuously improve our process control solutions in our global operations. Datalyzer is now completely integrated in our manufacturing environment. Over the years Datalyzer has proven to be a very trustworthy partner.“
“We are using Datalyzer SPC to control and monitor all input of all daily production quality data into all satellites workstations by shop floor users. It provides us the required charts and reports for trouble shooting and process improvement to ensure that we have efficient quality control to our product. We have received dedicated support from the Datalyzer team before, during and after completion of the implementation project”
“Heineken Nederland uses Datalyzer solutions to import the quality data of European suppliers into the central SPC database in our head office which offers the opportunity to link external quality to internal quality and productivity.“
“We use Datalyzer FMEA to control our PFMEAs for all products. The support of the AIAG/VDA FMEA format is an excellent feature. The Open Actions Report is extremely useful as we can easily see all the open actions across all FMEAs in just a couple of clicks. A wise investment for any organization aiming to better the way they manage their FMEAs vs Excel and to support industry accreditations!“
9%
Cost Reduction Achieved by customers
What customers say
“Datalyzer helped us automatically link quality data from all processes for advanced analysis”
Dave Beeren
Yield Engineer, Philips
Industries we serve
ISO Certified
ISO 27001 & SOC2
How fast can we go live?
Most customers are fully up and running within a 3 to 4 weeks, thanks to our efficient modular setup and proven implementation approach.
Can we start small and scale later?
Yes, all our software modules works with (concurrent) user licenses so you can add licenses as you go. You can add users or multiple sites (plants) where each user will only see their own data. Authorization limits access for each user to only their relevant data.
Is support available in our language?
Our software is available in English, Spanish, French, German, Chinese Simplified, Chinese traditional, Portuguese (Portugal & Brazil), Dutch, Finnish, Danish, Hungarian and Malay. Additional languages can be added quickly. Within the system users can work in their own language simultaneously. We have offices all over the globe and can also provide support in most languages.
Does Datalyzer integrate with our current systems?
There are many integrations possibilities available with Datalyzer using, amongst others, our web API, a full functional DLL or our Python Service Manager environment. We can handle import and exports from and to Excel, files and databases. We also integrate with OEE, ERP, LIMS, MES etc.
