Much faster audits
Due to automated traceability
2,000+ Manufacturers
Using DataLyzer globally
Substantial Cost Reduction
Achieved on average per client
Weeks
From demo to live
Operational Excellence
Datalyzer provides all necessary tools for Food & Beverage Industry to improve (automatic) data collection, including support of HACCP documentation, legal weight regulation solutions, in-line inspections and supply chain management.
Sampling compliance and net content control are critical components of quality systems in regulated industries such as food and beverage manufacturing. The U.S. Food and Drug Administration (FDA) requires manufacturers to ensure that labeled net contents are accurate and not misleading (21 CFR Part 101). Ongoing in-process checks and documented sampling are essential to demonstrate control of fill weights, volumes, and other net content attributes.
By enforcing time-based sampling frequencies, tracking startup and production activities, and generating compliance reports, Datalyzer SPC helps manufacturers demonstrate adherence to FDA net content requirements and internal quality standards. The system provides objective evidence that measurements were taken at the right time, in the right quantity, and under the correct production conditions.
Datalyzer International provides an integrated, user-friendly quality management software suite designed to accelerate both product development and manufacturing operations. Our software suite supports quality control, process improvement and aligns with key methodologies such as:
Optimize Quality Control
Our integrated SPC approach streamlines the traditionally complex and time-consuming process of managing sampling data across multiple systems.
Sampling Compliancy
Ongoing in-process checks and documented sampling is essential to demonstrate control of fill weights, volumes, and other net content attributes.
By enforcing time-based sampling frequencies, tracking startup and production activities, and generating compliance reports, DataLyzer Qualis SPC helps manufacturers demonstrate adherence to FDA Net Content requirements and internal quality standards.
The system provides objective evidence that measurements were taken at the right time, in the right quantity, and under the correct production conditions
Net Content Control & ℮-mark regulations
Accurate data collection is the foundation of effective Net Content control. Operators, quality managers, and engineers need timely alerts and insights to detect issues and drive improvements.
Datalyzer Qualis SPC enables efficient, real-time data collection from equipment, sensors, and manual entries. Data entry via keyboard/gages and from fully automated sources such as PLCs (OPC servers), and inline sensors are all supported.
Data is processed instantly, with real-time calculations and alerts for deviations.
Industry Compliant, Audit-ready always
Our solutions are specifically designed to meet the demanding requirements of the Food and Beverages Industry. We support critical processes such as quality control, risk analysis, productivity improvement, and continuous process optimization.
Compliancy to Weight Regulations for both USA and European standards.
Automatic data logging and traceability simplify compliance and speed up audits.
Integration with several LIMS systems ensures both production and lab are integrated in one system.
“Datalyzer is a key partner for Philips Healthcare. Datalyzer has implemented an SPC solution which is used to monitor the complete plant. The SPC solution collect data automatically from machines which saves a huge amount of time to monitor the plant within Manufacturing and analyze the data for Product and Process Development and to comply to FDA regulations.“
“We use DataLyzer Qualis to maintain a growing number of SPC charts for our semiconductor wafer fab. Some charts are monitored daily, some are used only for troubleshooting; whilst others exist more-or-less to “see if we can find anything”. Recently, we added the FMEA module. I’d say that Datalyzer is helping us most by providing a glimpse into how our troubleshooting and product/process development might eventually work.“
“Using Datalyzer SPC makes it easy for the manufacturing side to control their processes and to review Cpk data. We release our processes to the next process by reviewing the Cpk. Additionally, we use the historical data for certain analytical engineering studies for continuous improvement. We know that we are not fully utilizing this software, but what we use is really helpful.“
“Neways Electronics is investing heavily in continuous improvement of their processes. Part of the continuous improvement process is the development of an efficient data architecture where data will be collected automatically from all production processes and testers. Datalyzer is supporting this process with training, consultancy and software components.“
“Callaway Golf closely monitors continuous improvement in all processes in our own plants as well as with suppliers. Callaway Golf works with Datalyzer to implement SPC worldwide where we have the option to follow all processes real time in every location world wide.“
“TF-AMD has worked closely with Datalyzer over the past years to continuously improve our process control solutions in our global operations. Datalyzer is now completely integrated in our manufacturing environment. Over the years Datalyzer has proven to be a very trustworthy partner.“
“We are using Datalyzer SPC to control and monitor all input of all daily production quality data into all satellites workstations by shop floor users. It provides us the required charts and reports for trouble shooting and process improvement to ensure that we have efficient quality control to our product. We have received dedicated support from the Datalyzer team before, during and after completion of the implementation project”
“Heineken Nederland uses Datalyzer solutions to import the quality data of European suppliers into the central SPC database in our head office which offers the opportunity to link external quality to internal quality and productivity.“
“We use Datalyzer FMEA to control our PFMEAs for all products. The support of the AIAG/VDA FMEA format is an excellent feature. The Open Actions Report is extremely useful as we can easily see all the open actions across all FMEAs in just a couple of clicks. A wise investment for any organization aiming to better the way they manage their FMEAs vs Excel and to support industry accreditations!“
9%
Cost Reduction Achieved by customers
What customers say
“Datalyzer helped us automatically link quality data from all processes for advanced analysis”
Dave Beeren
Yield Engineer, Philips
Industries we serve
ISO Certified
ISO 27001 & SOC2
Do you support CFR 21 part 11 and ISO 22000?
Yes we are fully compliant with CFR 21 part 11 and ISO 22000
Can we start small and scale later?
Yes, all our software modules works with (concurrent) user licenses so you can add licenses as you go. You can add users or multiple sites (plants) where each user will only see their own data. Authorization limits access for each user to only their relevant data.
Is support available in our language?
Our software is available in English, Spanish, French, German, Chinese Simplified, Chinese traditional, Portuguese (Portugal & Brazil), Dutch, Finnish, Danish, Hungarian and Malay. Additional languages can be added quickly. Within the system users can work in their own language simultaneously. We have offices all over the globe and can also provide support in most languages.
Does Datalyzer integrate with our current systems?
There are many integrations possibilities available with Datalyzer using, amongst others, our web API, a full functional DLL or our Python Service Manager environment. We can handle import and exports from and to Excel, files and databases. We also integrate with OEE, ERP, LIMS, MES etc.
