Newsletter June 2023

by Kim Schaeffers | Jul 12, 2023 | News

In this newsletter, you can read about and register for our summer bootcamp as well as new webinars! You can read an article on how DataLyzer keeps updating the software, with some new key features of our FMEA software outlined. We also share an article on why Excel is not the right tool for SPC. Finally, we would like to introduce Syafiq, our new colleague in DataLyzer Malaysia. We hope you enjoy our newsletter. Please feel free to reach out to us with any thoughts or suggestions. We’d love to hear from you.

- The DataLyzer Team -

New: DataLyzer FMEA summer bootcamp! Register here.
New webinars announced: register here
New version DataLyzer FMEA with new feature: requirement reference FMEAs, contact us for more information!

What's new: FMEA summer bootcamp!

DataLyzer FMEA Summer Bootcamp is for FMEA and Quality minded professionals to come together and to discuss and share their experiences, challenges, and best practice on managing their FMEAs to support their customers and key industry requirements. Another purpose is to evaluate how switching from Excel to the DataLyzer FMEA software will benefit your company.
During the Summer FMEA Bootcamp we will hold (Bi-)Weekly FMEA sessions, we will coordinate the best time with the subscribers. During the session you can also get support on issues encountered during evaluating the SPC software.

Interested? Email us at sales@datalyzer.com for more information or register here!

Must read: Improving reference FMEAs with DataLyzer FMEA

The aerospace and automotive industries are requiring the use of reference FMEAs. In aerospace the term reference FMEA is used. In automotive this is referred to as a Foundation FMEA. In this whitepaper we will use the term reference FMEA.
Companies struggle with how to apply reference FMEAs as required by aerospace or automotive OEMs. In this whitepaper we will explain which problems companies are facing and we will present a solution to overcome these problems.

The idea behind a reference FMEA is that multiple FMEAs use the same processes. We can of course copy a process step and make changes but if you later want to make a change in your process you have to review all your FMEAs and see if this change is applicable and that is a very time consuming and tedious process.

So, when you use a reference FMEA you use a link to the reference FMEA and not a copy. The linked process step is adopted in your FMEA.

If you later make a change in the reference FMEA then it will be automatically updated in all FMEAs which have adopted the reference FMEA.

Read the entire whitepaper here.

Must read: Is Excel the right tool for SPC?

As a quality manager you are constantly answering to customers, leading mandatory audits, staying on top of your suppliers, among a thousand other daily tasks to required to keep the equipment producing quality products. Now you are asked to find value from your Excel or paper check sheets in an effort to increase quality and decrease costs. You think of terms like defect pareto, Cpk, control limits, and real-time alerts. Where do you look to begin your quest for actionable information from your spreadsheets and filing cabinets? Excel, of course! Right? Let the following information help steer you away from a very time-consuming and complicated road of statistical process control (SPC) with Microsoft Excel. In this white paper we will outline four major pitfalls.

Read the entire whitepaper here.

Let's introduce: Syafiq DataLyzer Malaysia

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By applying this Pareto analysis after each shift, the team could focus their energy on addressing the most problematic sensors first. It was like finding the loose thread that, when pulled, unraveled most of their quality and productivity knots at once. The result? A swift improvement in the line’s productivity by more than 20%.

This targeted approach doesn’t just save time – it ensures that when you fix something, it has a significant impact. You’re not just treating symptoms; you’re curing the disease at its source, transforming a complex, overwhelming situation into a manageable, data-driven strategy for continuous improvement.

Getting to the Root of the Matter

Root cause analysis used to be a bit like looking for Waldo in a real-life crowd – time-consuming, eye-straining, and often ending in a headache. Take Jane, a quality manager who once spent weeks with her team drowning in data, trying to pinpoint why things were going wrong. Now, with tools like DataLyzer Qualis SPC, Jane’s team can whip up Pareto reports that immediately spotlight the most pressing issues.

This targeted approach doesn’t just save time – it ensures that when you fix something, it stays fixed. You’re not just treating symptoms; you’re curing the disease.

Real-Time Insights at Your Fingertips

In today’s fast-moving manufacturing environment, waiting for end-of-shift reports just doesn’t cut it anymore. That’s where DataLyzer Qualis SPC web-based software really shines. It provides real-time updates of Pareto charts in customizable dashboards, giving team leaders and management instant visibility into quality trends as they unfold.

Imagine being able to spot an emerging issue before it becomes a major problem. That’s the power of real-time Pareto analysis at work.

The Ripple Effect: Small Changes, Big Impacts

There’s nothing quite like seeing your hard work pay off. For manufacturers, tracking improvements over time is crucial. Imagine you’re running an electronics plant where even tiny component failures can cause big problems. By generating Pareto reports regularly, you can watch those problem areas shrink in real-time as you implement solutions.

It’s incredibly motivating for teams to see their efforts making a tangible difference. Plus, it helps justify investments in quality improvements to the higher-ups who control the purse strings.

Speaking the Same Language: How Pareto Reports Bridge Communication Gaps

In many factories, different departments might as well be speaking different languages. Pareto reports act like a universal translator. When the production team and the engineers are looking at the same data pointing to a critical bottleneck, suddenly everyone’s on the same page.

This shared understanding is gold for collaboration. It turns “us vs. them” into “all of us vs. the problem,” fostering a unified approach to tackling challenges.

Wrapping It Up

Incorporating tools like DataLyzer Qualis SPC to streamline Pareto report creation isn’t just about keeping up with the Joneses – it’s about leapfrogging the competition. In a world where every second and every scrap of material counts, having this level of insight at your fingertips isn’t a luxury; it’s a necessity.

As we look to the future, it’s clear that manufacturers who embrace these advanced quality control methods will be the ones leading the market. They’ll be more efficient, more productive, and ultimately, more profitable.

Take the Next Step

Don’t let quality issues hold your manufacturing processes back. Experience the power of real-time Pareto analysis and advanced SPC tools for yourself. Book a demo of DataLyzer Qualis SPC software today and see how it can transform your quality management processes.

Discover how DataLyzer Qualis SPC can help you identify critical issues faster, streamline your quality control processes and reduce scrap and rework costs. Our team of experts is ready to show you how our web-based solution can be tailored to your specific production needs.

Book your free demo